Hennaka Ralalage Shyam Pradeep Jayasundara
COLOMBO
Summary
Leading and motivating the team to work safely, and respectfully of themselves and others to success business targets. Capability of successfully increasing efficiency and productivity whilst reducing costs and inefficiencies. Ability to always keep a level head, nurture and grow a business, evaluate opportunities and risks, and deliver innovative new solutions to challenges. Possessing excellent Engineering management skills and highly successful in helping define operational direction.
Overview
15
15
years of professional experience
1
1
Certification
Work History
Engineering Manager
South Asia Textile Limited
10.2023 - Current
- Providing leadership and management to the Engineering department for asset management and energy management whilst providing base for fabric manufacturing and dispatch for complete manufacturing lines in B-to-B market and fully responsible for all the Engineering related activities in entire plant
- Managing the plant equipment performance level below the KPI targets by Incorporating techniques FMEA, RCFA, Preventive maintenance strategies, Work order system, Proper planned and scheduled daily/ Weekly planning for high level of equipment reliability with optimized cost
- Drive the team to spare part management (Planning, Ordering) and inventory management (Re-order process and storing procedure) to utilize the resources in optimum level to run the business smoothly
- Managing the Main energy sources of whole industry whilst analyzing each type of energy and optimizing the energy by continues follow-up energy saving technics and addressing to all types of losses
- Developing the engineering team to get success the given goals of plant equipment efficiency and energy optimization
Mechanical Maintenance Manager
Siam City Cement Lanka
10.2017 - 10.2022
- Providing leadership and management to the maintenance department under mechanical maintenance for asset management and maintenance whilst providing base for cement manufacturing and dispatch for two complete manufacturing lines in sold out market and fully responsible for all the Mechanical and Civil engineering related activities in entire plant
- Incorporating techniques FMEA, RCFA, Preventive maintenance with Advanced level of conditioned based monitoring, Work order system and Proper planned and scheduled daily/ Weekly planning tools for high level of equipment reliability with optimized cost
- Managing condition monitoring for high level asset management and support operational and capital expenditure planning
- Managing assets for short-term and long-term improvement
- Effective management of budget for mechanical maintenance
- Improving the Preventive plans by doing Pareto analysis for down times and stoppages
- Training, coaching, and leading a large team, providing discipline and performance
- Plant level responsibility of Safety key elements - Isolation and lockouts (Champion)
Planning Engineer and Mechanical Engineer
Lafarge Holcim
05.2013 - 09.2017
- Creating Maintenance master plan and executing the plan with preventive maintenance routings and corrective maintenance tasks for drive the maintenance planning
- Weekly maintenance planning & job prioritizing
- SAP Maintenance Planning (PM module) and Master Data handling
- Working through the MAC SAP Maintenance Management System
- Resource planning (Own Manpower, Outsourced services, and Materials) and work prioritizing the work based on the operation and equipment condition
- Annual Budget preparation Daily maintenance and shut down
- Shut down management and working over the shutdown life cycle
- Focusing to Improve MTBF and Availability in the plant
- Critical project planning and execution as Project Engineer
Planning Superintendent (Mechanical Maintenance/Workshop)
Holcim Lanka Limited
01.2010 - 04.2013
- Maintenance planner for entire plant (Daily planning and shut down planning)
- Maintenance master plan creation for equipment in the plant
- SAP super user for PM module (Work order system, Planning and scheduling and Master data updating)
- BoM creation and updating for all equipment
- Providing engineering solutions for the operational and maintenance issue under the maintenance department
Education
BEng - Mechanical Engineering
01.2017
National Diploma in Technology - Mechanical Engineering technology
01.2005
Skills
- Engineering management
- Maintenance management
- Planning and scheduling
- MAC SAP maintenance management
- SAP (CMMS) system
- Preventive maintenance
- Assets management tools
- Shut down management
- Annual Budget preparation
- Controlling budgets
- Financial forecasting
- Project management
- Design and development of Plant machinery
- Business improvement
- Organization structure designing
- Employee relations
- Conflict resolution
- Performance management
- Coaching
- Mentoring
- Development of management procedures
- Problem-solving skills
Certification
- Certified Preventive maintenance Engineer (PME), Siam City Cement Company, 2021
- Associate Member of the Institute of incorporated Engineers Sri Lanka, 1995
- 09/16/23
Certification Statement
I hereby certify that the above details are true and correct to the best of my knowledge.
Personal Information
- Date of Birth: 07/12/84
- Nationality: Sri Lankan
- Marital Status: Married
Locations
- Pugoda, Pugoda, Western Province, Sri Lanka
- Puttalam, Puttalam, North Western Province, Sri Lanka
Timeline
Engineering Manager - South Asia Textile Limited
10.2023 - Current
Mechanical Maintenance Manager - Siam City Cement Lanka
10.2017 - 10.2022
Planning Engineer and Mechanical Engineer - Lafarge Holcim
05.2013 - 09.2017
Planning Superintendent (Mechanical Maintenance/Workshop) - Holcim Lanka Limited
01.2010 - 04.2013
University of Sunderland - BEng, Mechanical Engineering
Institute of Technology University of Moratuwa - National Diploma in Technology, Mechanical Engineering technology
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